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Application guide / Fermentation & scale-up

The cells are the same. Their environment is not.

Connect biological demand with oxygen delivery, mixing and heat removal as scale changes.

The engineering question

“Why does a fermentation that performs in the lab lose productivity in a larger vessel?”

A vessel-average measurement can hide the conditions cells encounter as they circulate. Feed, oxygen supply and cooling interact with changing biomass demand. Scale-up is therefore a connected biological and equipment question, rather than a simple multiplication of working volume.

Simple to use · Autonomous engineering engine

Your problem. One connected workflow.

Bring the batch data, vessel information and scale-up target. SIA connects the biological and engineering questions in one investigation so you can focus on feed, aeration, mixing and cooling decisions.

Start in plain language. Add the drawings or data you have. SIA handles model selection and tool orchestration, asking for the physical inputs that materially affect the answer.

Connect biological demand with oxygen delivery, mixing and heat removal as scale changes.
Batch data + kinetics ⇄ oxygen, mixing and heat transport → scale-up experiment · Conceptual model path

From your question to the decision

01

Establish what the biology needs

Start with growth, substrate uptake, product formation and oxygen-demand balances. Use batch data to identify which parameters and relationships are supported by the measurements.

02

Understand what the vessel delivers

Compare demand with oxygen transfer and cooling capacity. Add spatial mixing and transport where local gradients or circulation times could explain behaviour that a well-mixed model misses.

03

Design the next scale-up move

Compare feed, aeration, agitation and cooling strategies as connected changes. Select measurements or trials that separate biological limitations from equipment limitations, then update the model with the results.

What changes the decision

Preserve the biological and transport conditions that support performance as vessel size, feed demand and cooling requirements change.